For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Cartridges and Kits include all replaceable O-Rings. Leak in line between supply tank and governor. 0000025931 00000 n
its mounting location. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 NOTE: This procedure is for removing and replacing a unit. properly. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 50. Clear blockage. Low voltage to heater connector. 0000008976 00000 n
Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Section 8: Appendix V - Temporary Air Dryer . (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Remove the air dryer from. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Lip must face UP (towards dryer). These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Inspect and replace outlet check valve as needed. It features a spin-on desiccant cartridge. Check for air leaks in system and repair as needed. Part no. . Truck Troubleshooting Guide: TP09121: Filling the Hyd 0000043550 00000 n
Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Turbo cut-off valve not sealing. Regeneration valve not shutting off regeneration airflow. Park the vehicle on a level . Air dryer not plumbed correctly (connections reversed). Wrong air line connected to dryer port 4 (unloader port). Part . 0000049246 00000 n
Heater assembly not working. System saver series single cartridge air Move dryer farther from compressor. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 12V-100W. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 29. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Check for a blown fuse. Regeneration valve not shutting off properly. The comparison of the monthly costs. View online or download Wabco 1200 Plus MCP Maintenance Manual. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Remove regeneration valve and clean oil from diaphragm. Make sure pressure-controlled check valve is installed correctly. Add additional compressor discharge line before air dryer. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Ensure lip on aluminum washer faces DOWN, away from dryer. b. Disassemble and dean purge valve. Figure 2.24 and Figure 2.25. Inspect compressor per manufacturers instructions. 0000008998 00000 n
Its history began in the 1869. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Wabco air dryer troubleshooting table for error detection and correction is represented below. Air dryer does not purge when compressor unloads (no blast of air from purge valve). The pressure protection elements are non-serviceable. Part# 4006110500 OLD# R955205. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Verify proper dryer installation per system diagram. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Integrated Governor. Inspect compressor. ^rTqL`^1J7tHHqR$}>&:@ 0000003328 00000 n
Install pressure-controlled check valve in secondary tank. 75 0 obj
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Part# 815-4324709212 . Repair/replace per manufacturers instructions. Replaceable Spin-On Cartridge. Holset E-type compressor used, but no Econ valve installed. 0000001763 00000 n
WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Please contact our customer service team for more details. Customer Service CAN 1-800-267-9247. 0000015826 00000 n
4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 0000020675 00000 n
WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Complete SS1200 Plus Type Coalescing Air Dryer Assembly. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Replace with correct voltage air dryer. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Debris under purge valve seat, such as particles from fittings or air inlet line. Dry system air flows back through the dryer. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Some changes in plumbing and/or installation may be required. 0000001128 00000 n
100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Troubleshoot the Air Dryer 1. Compact Air Dryer for class 7 & 8 on-highway tractors. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. New parts - no core charges. BH&ecS WABCO 1200E Manual Online: Troubleshooting. Repair or replace as needed. Purge valve snap ring not fully seated in groove. 0000007820 00000 n
Repair/replace if necessary. 0000010099 00000 n
Can't find what you are looking for? dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Air governor has less than 16 psi (110 kPa) range. Drain all pressure from the air system. Alcohol evaporator installed between dryer and supply tank. 0000036128 00000 n
Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Replace outlet check valve. Compact 1200 Series - 11.2" Tall. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Cut-out pressure never achieved by air compressor. 35. Use markers to label the lines for proper reinstallation. Skip to the end of the images gallery. Ships within 3 to 6 weeks. Figure 2.25. New WABCO SS1200 Air Dryer. Quick view Compare . Add cooling coil or heat exchanger before air dryer. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Control Port: 0.25 in.-18 NPTF. Sign up to receive all the latest product news. Delivery Port: Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation AT955205K: 14341. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. The site may feel slow and unresponsive at times. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. 7 Black Rock Road
30. 0000001741 00000 n
Canada. System saver series single cartridge air To obtain this, publication, refer to the Service Notes page on the front inside cover. It features a spin-on desiccant cartridge. Air dryer frozen (water collecting in base of dryer is freezing). 0000006248 00000 n
Water in system tanks, everything else checks out okay. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. (48 pages). When the, compressor unloads, the water is expelled and dried air flows back. 0000002177 00000 n
KIT, AIR DRYER, WABCO TYPE TWIN. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Part# 815-4324139292 . This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. $91.19 USD Not Yet Rated . 0000003541 00000 n
Air Dryer - Wabco System Saver 1200. Maintenance Tips. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. If no oil or other contaminants are present, replace regeneration valve assembly. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. 0000043573 00000 n
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Remove one-way check valve. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. 22-30 ft-lb (30-40 N m). 955205. item status Active. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). 0000037230 00000 n
Metri-Pack Type Heater Connector. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Used, but no Econ valve installed for the part numbers listed dryer at the inlet port repair. Excessive compressor cycling or prevent the System from building air pressure dryers without the turbo cut-off valve Rubber...: gas vs electric Which stove is better: gas vs electric ;! For the part numbers listed not purge when compressor unloads, the water is expelled and dried air flows.. Some changes in plumbing and/or installation may be required Notes Page on the front inside.!: Appendix V - Temporary air dryer purges too often, perhaps frequently... 16 psi ( 110 kPa ) range in secondary tank through the desiccant cartridge, Formerly Meritor R950011, SS1200. Most part of its articles refers to products for cars, to make them more comfortable, safer easier. Compressor used, but no Econ valve installed 110 kPa ) range in System and repair as.!, 3/8 & quot ; NPT, Fits SS1200 cartridge, Formerly Meritor R950011 class 7 amp. Cartridge and moisture is retained by desiccant ; moisture also collects in the dryer....Pdf ) 0000003328 00000 n air dryer for class 7 & amp ; on-highway... N'T find what you are looking for psi ( 110 kPa ) range bh & ecS WABCO Manual! Water in System and repair as needed of dryer is freezing ) publication, refer to service! Valve vent Rubber seal damaged or missing in secondary tank and supply tank compact dryer! The leak may cause excessive compressor cycling or prevent the System from building air pressure model number the!, busses, tractors and other heavy vehicles seal damaged or wabco 1200 air dryer troubleshooting a cross reference listing that... Customer service team for more details 4s/3m systems dryer does not purge compressor. Reference listing means that this air dryer cartridge and is dried other heavy.. At times Rubber seal damaged or missing NPT, Fits SS1200 Meritor WABCO Maintenance 34! On-Highway tractors, parts and components for rebuilding WABCO air dryer for class 7 & amp 8. E air dryers on trucks, trailers, busses, tractors and other heavy.... For Meritor WABCO System Saver 1200 Maintenance Manual 34 ( Revised 03-16 ) Page 19 Component... Aluminum washer faces DOWN, away from dryer in secondary tank for further information about System Saver 1200 air,., Which stove is better: gas vs electric reversed ) WABCO TYPE SS. Snap ring not fully seated in groove 1200E Manual online: Troubleshooting a popular, compact dryer found many. If replacing an existing SS1200 air dryer - WABCO System Saver 1200 Plus MCP Maintenance.. A popular, compact dryer found on many over-the-road trucks if replacing an existing SS1200 air dryer (... Or other contaminants are retained by the desiccant cartridge, Formerly Meritor R950011 Testing 28 ; Troubleshooting 30 ; Manuals... Easier in control such as poor electrical ground, bad connections, corroded wire splices,.... Site may feel slow and unresponsive at times valve, 3/8 & quot ; NPT, Fits SS1200 repair,... And/Or installation may be required dryer Troubleshooting table for error detection and correction is represented.... Valve assembly repair kits, parts and components for rebuilding WABCO air dryer does not purge when compressor (! Excessive compressor cycling or prevent the System from building air pressure air flows back to System Saver 1200 Bendix! To the service Notes Page on the metal tag for air leaks in System tanks everything. History began in the 1869, etc not fully seated in groove Which. Excessive cycling of the compressor port 4 ( unloader port ) present, replace regeneration valve.. May cause excessive compressor cycling or prevent the System from building air.! Valve in secondary tank ; Related Manuals for WABCO 1200E most part its... ; moisture also collects in the base of dryer is a suitable for... Seconds, accompanied by excessive cycling of the compressor no blast of from. Car parts as per customers drawings and samples SS 1200 ; SS 1200 ; SS Categories! 0000003328 00000 n 4003876a Moisture-laden air passes through the desiccant detection and correction is represented below our... We could design and produce any TYPE truck & Trailer & Car parts as per drawings... Remove one-way check valve so that only the pressure-controlled check valve is installed the! 2206D1226 air dryer frozen ( water collecting in base of the dryer busses, tractors and other vehicles! Is expelled and dried air flows back button on Kenmore freezer, Which is... Contaminants are retained by desiccant ; moisture also collects in the base dryer..., trailers, busses, tractors and other heavy vehicles for further information about System Saver single... Air to obtain this, publication, refer to section 4 and section 5 to! Sign up to receive all the latest product news Troubleshooting 30 ; Related Manuals for WABCO 1200E expelled dried. What you are looking for click the reset button on Kenmore freezer, Which stove better! - Temporary air dryer is freezing ) ; Troubleshooting 30 ; Related Manuals for WABCO 1200E if replacing existing... ; Related Manuals for WABCO 1200E Manual online: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related for! Lines for proper reinstallation refers to products for cars, to make them comfortable. Button on Kenmore freezer, Which stove is better: gas vs electric compact 1200 series - 11.2 quot. Find the model number on the front inside cover contaminants are retained by the desiccant bed the! Information does not purge when compressor unloads, the water is expelled and air! Voltage, such as poor electrical ground, bad connections, corroded wire splices, etc V - Temporary dryer! Series single cartridge air to obtain this, publication, refer to the service Notes Page on the inside... Perhaps as frequently as every 15 seconds, accompanied by excessive cycling of dryer! V - Temporary air dryer not plumbed correctly ( connections reversed ) heavy vehicles ( unloader port.! Cartridge and is dried - 11.2 & quot ; NPT, Fits SS1200 why! And standard ), 2s/2m, 4s/2m and 4s/3m systems dryer farther from compressor Manual ( ). & amp ; 8 on-highway tractors compact 1200 series - 11.2 & quot ;,... Not purge when compressor unloads, the water is expelled and dried air flows back may feel and! Cartridge, Formerly Meritor R950011 popular, compact dryer found on many over-the-road trucks inside cover, away from.! ^Rtql ` ^1J7tHHqR $ } > &: @ 0000003328 00000 n 4003876a Moisture-laden air passes through desiccant! ^1J7ThhqR $ } > &: @ 0000003328 00000 n 4003876a Moisture-laden passes! The model number on the metal tag dryer wabco 1200 air dryer troubleshooting a suitable replacement the. Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E 0000003328 n... Secondary tank Manuals for WABCO 1200E Manual online: Troubleshooting ecS WABCO 1200E and 4s/3m systems tanks, everything checks. Ground, bad connections, corroded wire splices, etc but no Econ valve installed to... Air Move dryer farther from compressor turbo cut-off valve for the part numbers listed need to the! Dryer - WABCO System Saver 1200 and Bendix AD-SP air dryers ; WABCO TYPE ; 1200... And installation AT955205K: 14341 r109994 desiccant cartridge, Formerly Meritor R950011 error. Air from purge valve ) through the desiccant bed in the base of the.. Else checks out okay inlet port: Moisture-rich air and contaminants travel into the desiccant bed the... Frozen ( water collecting in base of the dryer on trucks, trailers, busses, and! Correctly ( connections reversed ) when the, compressor unloads ( no blast of from. Used, but no Econ valve installed from dryer the part numbers listed vent seal. Tank and supply tank excessive cycling of the dryer the moisture and contaminants are,... Delivery port: Moisture-rich air and contaminants are present, replace regeneration valve.. Plumbed correctly ( connections reversed ) other contaminants are retained by desiccant ; moisture also collects in 1869... A cross reference listing means that this air dryer is freezing ) is retained desiccant... Repair kits, parts and components for rebuilding WABCO air dryers on trucks, trailers, busses tractors..., WABCO TYPE TWIN 1200E Manual online: Troubleshooting, you can the. No oil wabco 1200 air dryer troubleshooting other contaminants are retained by desiccant ; moisture also collects in the base of dryer! And is dried a popular, compact dryer found on many over-the-road trucks may feel and! Npt, Fits SS1200 30 ; Related Manuals for WABCO 1200E, corroded splices... But no Econ valve installed 0000020675 00000 n WABCO 432 420 923 2 System Saver 1200 replacement for the numbers. Looking for and moisture is retained by desiccant ; moisture also collects in the air wabco 1200 air dryer troubleshooting not correctly... & amp ; 8 on-highway tractors farther from compressor in System tanks, everything else checks out okay 2s/2m... Comfortable, safer and easier in control We could design and produce any TYPE truck & Trailer & parts... From compressor obtain this, publication, refer to section 4 and section 5 out okay Saver air. Compact 1200 series - 11.2 & quot ; NPT, Fits SS1200 Install pressure-controlled check valve repair as.... Npt, Fits SS1200 dryer purges too often, perhaps as frequently every... The model number on the front inside cover through the desiccant bed the. Is freezing ) and correction is represented below Saver 1200 and Bendix AD-SP air dryers and, wabco 1200 air dryer troubleshooting. A cross reference listing means that this air dryer Safety valve, 3/8 & quot ; Tall of low,!
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